r***@gmail.com
2015-04-14 01:49:19 UTC
It's interesting to go back and read this more than 12 years later...
Ryan Crissey
Lets play around with some numbers (mine are just a guesstimate - the
actual figures are a closely-guarded secret).
Lets focus only on a complete resurface - the 50-board temporary fix was
an emergency project.
Simpson Skid Guard panels (http://www.simpson-plywood.com/skidg.htm) are
thick, heavy, resin-coated laminated plywood panels that take an 8-10 man
crew and a fairly specialized process to fabricate and install on the
steel structure.
The Superdrome in Frisco took a non-local hired-gun crew with manufacturer
support and supervision about 7 days to surface the first time. 738 unique
panels were fabricated on site from 615 5"x10" foot sheets of 1.125"
plywood. All the panels had to be horsed around, cut to shape, edge
sealed, drilled for mounting screws, screw holes sealed, lifted into place
and screwed down. 4-6 guys were installing while 2-4 fabricated sheets.
The completed surface was then test ridden, adjusted for smoothness, all
the screw holes sealed with putty and then the velodrome surveyed and
painted to UCI specifications.
IIRC, the panels cost approximately $150 each ($92,250 cost, $95,000 with
shipping from Seattle, Washington to Frisco, Texas), the other materials
and tools ate up $2.5k (paint, tools, fasteners, rented
compressor/forklift/storage container, etc.) and room and board for the
imported crew another $2.5k.
The remaining $100,000 of the price would be divided up among the 8
workers over 7 days to give each an average of $12,500, or $125 an hour
for the 100 hour week.
That's assuming the contractor doesn't take his cut (yeah - RIGHT!
<grin>), no one worker is paid a higher rate (supervisor) and that these
workers will only build a few tracks a year.
The payout is more likely to be $60k into the pocket of the contractor
(fee plus warranty), $30k for a trusted supervisor, 784 man-hours out of
the crew at $15,680 and the rest to room and board for the crew.
Given that the new Frisco Superdrome operating organization is (AFAIK)
planning to use locally manufactured materials at a sigificant discount
(maybe half cost) and local volunteer labor - the price for a complete
resurface could be brought down considerably.
At the bare minimum, my guesstimate for a slightly different kind of board
surface ($46,125 for 615 1.125" non-resin coated panels, plus shipping and
spares for costruction and afterwards) let's say $48,000. Another $2000
for tools and materials (same as above) brings us in at $50,000.
Hiring a velodrome specialist to oversee the process is probably a good
investment. I'd budget another $10k for that.
If you can't get good volunteers (woodworkers), then my 'guesstimate'
figure for hiring a six-man crew of 'local contract laborers' for two
weeks (672 man-hours) at about $12 an hour will run you $8064 (lets say
$10k with overtime).
Insurance for the site may be covered by the land-owners (the University)
or the City. If not, add another $2k for a month of coverage (to cover
weather delays).
$50k + $10k + $10k + $2k = $72k.
Between the guesstimates - non-profit bare minimum of $50k, the reasonable
$72k offer and the full-commercial rate of $200k, there's room for some
savings and quality options.
Would I say it's unreasonable for the original manufacturer to ask $200k
for his expertise <grin> and working with a special material, proprietary
design and a difficult process?
No.
I'd personally want at least half that much to drop everything else, and
take on the whole job (and I wouldn't be giving you any warranty).
Ryan appears to have a good handle on things, and a pretty well motivated
squad or supporters. Even if they get led down the primrose path on a few
technical and quality control items during the resurface (nobody's
perfect), I'm betting they will have a rideable surface on there for more
years than the previous management.
Mike G.
-
----------------------------------------------------------------
Mike Gladu - Cycling Photojournalist & webmaster of "the 'drome"
================================================================
================================================================
Ryan Crissey
Cycling club on track to take over running the Superdrome
By IAN McCANN Staff Writer
Published November 7, 2002
At the time it closed, city officials said 450 to 700 wooden
boards needed to be replaced at a cost of $200,000. This spring,
50 boards were replaced for $20,000.
What the fuck kinda board costs $400...?!?!By IAN McCANN Staff Writer
Published November 7, 2002
At the time it closed, city officials said 450 to 700 wooden
boards needed to be replaced at a cost of $200,000. This spring,
50 boards were replaced for $20,000.
actual figures are a closely-guarded secret).
Lets focus only on a complete resurface - the 50-board temporary fix was
an emergency project.
Simpson Skid Guard panels (http://www.simpson-plywood.com/skidg.htm) are
thick, heavy, resin-coated laminated plywood panels that take an 8-10 man
crew and a fairly specialized process to fabricate and install on the
steel structure.
The Superdrome in Frisco took a non-local hired-gun crew with manufacturer
support and supervision about 7 days to surface the first time. 738 unique
panels were fabricated on site from 615 5"x10" foot sheets of 1.125"
plywood. All the panels had to be horsed around, cut to shape, edge
sealed, drilled for mounting screws, screw holes sealed, lifted into place
and screwed down. 4-6 guys were installing while 2-4 fabricated sheets.
The completed surface was then test ridden, adjusted for smoothness, all
the screw holes sealed with putty and then the velodrome surveyed and
painted to UCI specifications.
IIRC, the panels cost approximately $150 each ($92,250 cost, $95,000 with
shipping from Seattle, Washington to Frisco, Texas), the other materials
and tools ate up $2.5k (paint, tools, fasteners, rented
compressor/forklift/storage container, etc.) and room and board for the
imported crew another $2.5k.
The remaining $100,000 of the price would be divided up among the 8
workers over 7 days to give each an average of $12,500, or $125 an hour
for the 100 hour week.
That's assuming the contractor doesn't take his cut (yeah - RIGHT!
<grin>), no one worker is paid a higher rate (supervisor) and that these
workers will only build a few tracks a year.
The payout is more likely to be $60k into the pocket of the contractor
(fee plus warranty), $30k for a trusted supervisor, 784 man-hours out of
the crew at $15,680 and the rest to room and board for the crew.
Given that the new Frisco Superdrome operating organization is (AFAIK)
planning to use locally manufactured materials at a sigificant discount
(maybe half cost) and local volunteer labor - the price for a complete
resurface could be brought down considerably.
At the bare minimum, my guesstimate for a slightly different kind of board
surface ($46,125 for 615 1.125" non-resin coated panels, plus shipping and
spares for costruction and afterwards) let's say $48,000. Another $2000
for tools and materials (same as above) brings us in at $50,000.
Hiring a velodrome specialist to oversee the process is probably a good
investment. I'd budget another $10k for that.
If you can't get good volunteers (woodworkers), then my 'guesstimate'
figure for hiring a six-man crew of 'local contract laborers' for two
weeks (672 man-hours) at about $12 an hour will run you $8064 (lets say
$10k with overtime).
Insurance for the site may be covered by the land-owners (the University)
or the City. If not, add another $2k for a month of coverage (to cover
weather delays).
$50k + $10k + $10k + $2k = $72k.
Between the guesstimates - non-profit bare minimum of $50k, the reasonable
$72k offer and the full-commercial rate of $200k, there's room for some
savings and quality options.
Would I say it's unreasonable for the original manufacturer to ask $200k
for his expertise <grin> and working with a special material, proprietary
design and a difficult process?
No.
I'd personally want at least half that much to drop everything else, and
take on the whole job (and I wouldn't be giving you any warranty).
Ryan appears to have a good handle on things, and a pretty well motivated
squad or supporters. Even if they get led down the primrose path on a few
technical and quality control items during the resurface (nobody's
perfect), I'm betting they will have a rideable surface on there for more
years than the previous management.
Mike G.
-
----------------------------------------------------------------
Mike Gladu - Cycling Photojournalist & webmaster of "the 'drome"
================================================================
================================================================